Today I found the first good use for the milling machine. I had this cast aluminum housing for an electronics project, with ridges on the inside. I made a hole for a connector in it, but I never got the nut on the inside flat to the surface because of the ridges on the inside of the housing. I decided to use the mill to flatten the surface on the inside of the housing. The housing did not fit in the clamp, so I had to find a way to get it attached to the bed of the mill in a different way. I took a piece of wood, drilled two holes in it and bolted that to the bed of the mill. Then, I used long plywood screws and another piece of wood to hold the housing. In the picture on the right you can see this construction. I used a test indicator to align the house to the X-axis of the bed.
Since I only needed a plane large enough to place a ring and nut on, I roughly adjusted the 6mm mill to just not touch the bottom of the housing. I milled down to the point where the ridges were not visible. The image on the left is the result of the work. The mill is a very nice tool to adjust ready-made electronics housing to your likings.
Yes, that’s right. That’s a mill you’re looking at. And yes, that photo was taken at my workshop. Last week I took a couple of days off from work, and decided to do another workshop upgrade session. After buying some decent wrenching tools, I spent some hours on the web looking for a nice bench drill. I was thinking of buying a cheap mill later on, but I found a nice combination of the two at the
I made a nice sturdy table for the mill to rest on and bolted it on. It was a bit hard to get the mill on the high table, because it weighs about 45 kilograms and it’s really hard to grab on to. I’ve put a piece of white MDF board on the wall to hold the tools that go with the mill. Putting pieces of wood against the wall to hold tools is terrific. I’ve also done this with the tools for my lathe, see the zundapp image gallery for more pictures of the workshop.

